Fully
Drawn
Yarn (FDY)
Fully Drawn Yarn (FDY) stands out as a high-performance polyester filament yarn with remarkable strength and a high drawing ratio. This makes it the top choice for creating strong fabrics and textiles. Its widespread use as a weft and in woven fabrics ensures exceptional durability and structural integrity in the final products. Moreover, its versatility allows for seamless knitting and weaving with other filament yarns, enabling manufacturers to produce a wide range of products across various industries.
The manufacturing process of Fully Drawn Yarn (FDY)
Fully Drawn Yarn (FDY) is manufactured similarly to Partially Oriented Yarn (POY) production, but with higher spinning speeds and integrated drawing and heat-setting processes This stabilizes the yarn through orientation and crystallization. During the process, advanced technology is used to carefully monitor crucial factors such as strength, elongation, Uster variation (yarn evenness index), and shrinkage.
Properties of
Fully Drawn Yarn
(FDY)
High Tensile Strength
FDY is known for its excellent tensile strength, making it one of the most substantial yarns available. This property ensures that fabrics made from fully drawn yarn are durable, tear-resistant, and can withstand various stresses and strains.
High Luster Retention
Fabrics made from fully drawn yarn maintain their high luster and sheen over time, ensuring a visually appealing appearance that lasts.
Low Shrinkage
Fully drawn yarn exhibits low shrinkage characteristics, ensuring fabrics maintain their original size and shape even after multiple washes and uses. This dimensional stability is crucial for preserving the fit and structure of garments, making them look and feel great over the long term.
Properties of
Fully Drawn Yarn
(FDY)
Excellent Dyeability
Fully drawn yarn offers excellent dyeability, allowing it to absorb and retain color effectively during dyeing. Its uniform structure ensures even distribution of the dye, resulting in vibrant and consistent colors in fabrics and textiles. As a result, FDY is widely favored for producing colorful and visually attractive products.
Smooth and Soft Texture
Despite its high strength, Fully drawn yarn can be engineered to have a smooth and soft texture, providing both comfort and a luxurious feel in garments and home textiles.
Benefits of Fully Drawn Yarn (FDY)
Uniformity
Fully drawn yarn exhibits a high level of uniformity in terms of thickness and diameter, which leads to consistent fabric quality. This uniformity guarantees that the end product has a smooth and even appearance, enhancing its overall aesthetic appeal.
Excellent Elasticity
Fully drawn yarn retains good elasticity, enabling fabrics made from this yarn to stretch and easily recover their original shape without compromising their structural integrity.
Easy Care and
Maintenance
Fabrics made from fully drawn yarn are generally easy to care for and maintain. They exhibit good resistance to wrinkles and creases, reducing the need for ironing. Moreover, these fabrics often have excellent color retention, ensuring they retain their vibrant colors even after repeated washings.
Excellent Color
Retention
Fully drawn yarn boasts excellent color retention properties, maintaining its vibrant colors even after repeated washing or exposure to sunlight. This makes it an ideal choice for creating fabrics with long-lasting and fade-resistant colors.
Pilling Resistance
Fully drawn yarn has a lower tendency to form pills or fuzz on the fabric's surface. This pilling resistance is precious for garments and textiles that undergo frequent use and washing, as it effectively preserves the fabric's appearance and extends its lifespan.
Applications of Fully Drawn Yarn (FDY)
Apparel
Fully drawn yarn is widely used in the apparel industry to create a variety of clothing items, such as dresses, tops, skirts, shirts, and sportswear. Its strength, durability, and efficient dye absorption make it an excellent choice for both fashionable and active clothing.
Carpeting and Rugs
Fully drawn yarn is used in the production of carpets and rugs due to its resilience and ability to withstand heavy foot traffic. FDY yarns produce durable and long-lasting carpets, ensuring they maintain their appearance and texture over time.
Medical textile
Fully drawn yarn plays a crucial role in medical textiles, being used for various purposes in healthcare settings. It is utilized in hospital garments, surgical gowns, wound dressings and bandages. The softness, durability, and absorbent properties of FDY provide comfort to patients and support wound healing effectively. These fabrics also help maintain a sterile environment during medical procedures, ensuring patient care and safety.
Embroidery Thread
Fully drawn yarn is commonly twisted to produce polyester embroidery thread, which finds wide use in sewing and embroidery Its high strength, colorfastness, and smooth appearance make it the perfect choice for various embroidery work.
Denier/Filament, Luster, Type, and Color
| YARN TYPE | D/F | LUSTER | TYPE | COLOR |
|---|---|---|---|---|
|
Fully Drawn Yarn (FDY) |
40/18, 50/18 | SD, TBR | Virgin & Recycled | RW, DDB |
| 75/36, 75/72 | ||||
| 100/36 | ||||
| 150/48, 150/96, 150/144 | ||||
| 300/96 |
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