Partially Oriented Yarn (POY) is a widely utilized filament yarn in the textile industry. It is produced from synthetic fibers, predominantly polyester, through a specialized manufacturing process that incorporates partial orientation of the filaments. This partial orientation endows POY with unique and desirable properties, including excellent tensile strength, dimensional stability, and versatility. POY finds application in a diverse range of textile products due to its ability to deliver durability, resilience, and adaptability to different manufacturing processes.
Partially
Oriented
Yarn (POY)
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What do you want to know about Partially Oriented Yarn?
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The manufacturing process
of Partially Oriented Yarn (POY)
Partially Oriented Yarn (POY) is manufactured through a process called melt spinning. It begins by melting polyester chips or flakes, which are then extruded through spinnerets to form continuous filaments. These filaments undergo a cooling process to solidify them into a solid state.
After solidification, the filaments are partially stretched or oriented to achieve desired properties such as evenness, strength, shrinkage, and elongation. This stretching process involves mechanical stretching and heat treatment, allowing the filaments to increase up to five times their original size.
Once the filaments are partially stretched and oriented, they are wound onto bobbins for further use in various applications. This manufacturing process ensures that POY possesses the necessary properties to meet the requirements of different textile applications.
Properties of Partially Oriented Yarn (POY)
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High strength-to-weight ratio
Partially Oriented Yarn (POY) has a high strength-to-weight ratio, which means it offers impressive strength and durability despite being lightweight.
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Dimensional Stability
Partially Oriented Yarn (POY) has good dimensional stability, meaning it maintains its shape and size even when exposed to different conditions like washing, stretching, or changes in temperature. This ensures that the fabric keeps its intended dimensions and fit intact.
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Low Pilling
Partially Oriented Yarn is naturally smooth and uniform, which helps reduce the likelihood of pilling. This means that fabrics made from POY maintain their original appearance and texture for a longer time.
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Smooth and Lustrous
Partially Oriented Yarn (POY) has a smooth and shiny surface, which adds to the attractive appearance of fabrics made from it. The smoothness of the yarn also enhances the softness and comfort of the resulting textile products.
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Hydrophobic
Partially Oriented Yarn is hydrophobic, meaning it repels water and has a low affinity for moisture. This property allows fabrics made from POY to dry quickly, resist water absorption, and maintain their lightweight and breathable nature even in wet conditions.
Benefits of
Partially Oriented Yarn
(POY)
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Lightweight
Partially Oriented Yarn is lightweight, making it ideal for applications that require lightweight textiles. The low density of POY enables the production of comfortable fabrics that are not bulky and do not add unnecessary weight.
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Moisture-resistant and Quick Drying
Partially Oriented Yarn is moisture-resistant and quick-drying. It doesn't absorb moisture, which keeps fabrics dry and prevents them from getting waterlogged. Fabrics made from POY dry quickly after getting wet, ensuring a fast drying time and maintaining comfort for the wearer.
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Resistance to Wrinkling and Shrinkage
Partially Oriented Yarn resists wrinkling and shrinkage, ensuring that textile products maintain their shape and appearance even with frequent use and washing. This property is highly desirable for applications that require wrinkle resistance and dimensional stability.
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Color Consistency
Partially Oriented Yarn provides consistent color throughout the yarn. Its smooth surface and uniform structure allow for even dye penetration, resulting in uniform color distribution. This property is crucial for applications that demand a consistent and uniform color appearance.
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Longevity
Fabrics made from Partially Oriented Yarn are highly durable and resistant to wear and tear. They can withstand frequent use and washing without losing their quality or appearance over time.
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Applications of Partially Oriented Yarn (POY)
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Apparel
Partially Oriented Yarn is widely used in the production of different types of apparel. It is preferred for sportswear, activewear, lingerie, dresses, shirts, and more.
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Home Textiles
Partially Oriented Yarn is used in making various home textile products like curtains, upholstery fabrics, bed sheets, pillowcases, and blankets. Its softness, dimensional stability, and vibrant color retention properties make it ideal for improving the aesthetics and comfort of home interiors.
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Technical Textiles
Partially Oriented Yarn is used in technical textiles, which serve specific functional purposes. It finds application in geotextiles, medical textiles, automotive textiles, industrial fabrics, and filtration materials.
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Filament Yarn
Partially Oriented Yarn serves as a precursor for producing other types of filament yarns. It can be further processed into fully drawn yarn (FDY), texturized yarn, or air-jet textured yarn, which are used in various textile applications.
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Narrow Fabrics
Partially Oriented Yarn is used in the production of narrow fabrics, which are narrow-width textile products like ribbons, tapes, and straps. These narrow fabrics find applications in trimmings, labels, belts, webbings, and various decorative purposes.
Lusters
Partially Oriented Yarn is available in various lusters, such as semi-dull and optical white. Optical white POY is designed to achieve a high level of whiteness, giving the yarn a pure white appearance. This makes it ideal for applications where a bright white color is desired.
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Colors
Partially Oriented Yarn is commonly available in raw white as well as a dope-dyed black color. The dope-dyed technology is highly efficient for coloring POY, ensuring even color distribution throughout the yarn. In this process, a color masterbatch is mixed with the raw material to create dope-dyed POY.
Read more about Dope-Dyed technology.
Our POY Denier/
Filament, Luster, Type, and Color
| YARN TYPE | D/F | LUSTER | TYPE | COLOR |
|---|---|---|---|---|
|
Partially Oriented Yarn (POY) |
125/36, 125/72, 125/144 | SD, Optical white | Virgin & Recycled | RW, DDB |
| 165/36, 165/48 | ||||
| 100/36 260/48, 260/96, 260/144, 260/288 | ||||
| 150/48, 150/96, 150/144 | ||||
| 500/96 |
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